6TL Engineering, a affiliate of the Spanish Sistel Group, is an NI Silver Alliance Partner with over 25 years of acquaintance in designing accouterments modules that can be acclimated to actualize innovative, flexible, and modular abject analysis platforms.
Based on this all-encompassing experience, the aggregation has developed a awful able and modular way to accumulate abject analysis platforms. 6TL Engineering uses alone high-quality articles and interface systems to agreement the best price-performance arrangement for its customers. With this modularity abstraction as a base, you can advance a analysis arrangement that automatically delivers:
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When you are cerebration of functionally testing printed ambit boards (PCBs) or assemblies, at some date you charge to body the automatic analysis accessories (ATE), which alluringly is flexible, reliable, precise, and fast.
National Instruments provides a ample ambit of chart afterward altered technologies like PXI or NI CompactRIO, authoritative it accessible for you to acquisition the best chart for your analysis system.
These systems are a abundant advice to analysis engineers, however, added accoutrement are bare to auspiciously body an automatic analysis system.
Figure 1. NI PXI Analysis Instruments Configuration
To about-face this PXI arbor into a assembly analysis system, you charge anticipate about the afterward issues:
There are a cardinal of tasks and anniversary one requires some specific ability about ATE technology, which is not best frequently accessible centralized on the engineering teams. This after-effects in the aftereffect of abeyant delays and loses amid the process.
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When application the 6TL Engineering modular concept, you consistently accept the appropriate tester for anniversary assignment and a analysis belvedere that has none of these anemic points. With 6TL Engineering accepted modules and your expertise, you can actualize the best analysis arrangement for your needs.
To actualize your system, chase these steps:
Figure 2 . 6TL Engineering Modular Concept
6TL Engineering can accommodate you with a abject analysis belvedere including manuals, abject diagrams, CE certification, and a absolutely busy accumulation interconnect interface including cabling to your NI chart (or other). You aloof charge to add your ability and accomplishment the analysis solution.
Here are two archetypal business cases:
1. Calm with 6TL Engineering, users ascertain the best abject analysis belvedere for their needs and use this abject analysis belvedere to ask for quotations with altered arrangement integrators. Users apperceive absolutely what they get as a abject band-aid and, in aggregate with the best action from the arrangement integrator, get the best analysis solution.
Figure 3. Business Case 1
2. Anniversary architect or engineering aggregation has a appropriate competence. Your software and cyberbanking engineers are the courage of your arrangement architecture and analysis affairs solutions. Architecture analysis platforms is best acceptable not your software engineer’s primary competence. However, 6TL Engineering’s aboriginal adequacy is architecture abject analysis platforms.
6TL Engineering can assignment with your engineering aggregation to bound ascertain the best abject analysis belvedere for your needs. Your engineers can afresh use their own adequacy to accomplishment the complete analysis solution. By abacus their abilities in software and accouterments development, you engineers can accomplish it the best absolute analysis band-aid for the job.
Figure 4. Business Case 2
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Reliability is a analytical affair that needs to be addressed aback developing and designing a analysis system. One underestimated affair is generally the affiliation amid the chart and the assemblage beneath analysis (UUT). A analysis arrangement is an big-ticket apparatus that earns its account alone aback acclimated consistently after failing. If you accept a ample production, you can address your tester to one or two products. However, if you aftermath a average to baby alternation of products, you appetite to use the aforementioned arrangement for all your altered UUTs. This agency you accept to change from one UUT to accession several times a week, day, or alike hour. Application the amiss interface amid your UUT and the chart of your analysis arrangement can calmly advance to apocryphal errors or acquaintance failures that access your analysis after-effects and accomplish your analysis arrangement unreliable. Therefore, 6TL Engineering is application accumulation interconnect systems from Virginia Panel Corporation (VPC) in all analysis platforms and modules that charge to be aing to the UUT. Original apparatus connectors are rated to assignment absurdity chargeless for a best of 100 to 200 cycles.
A VPC accumulation interconnect interface is rated for 20,000 cycles after arresting degradation. With alone 20 changes a anniversary and 50 weeks in a year, you already accept 1,000 changeovers a year or basal bristles assembly stops due to adapter errors only. Resolving these problems after-effects in blow and blow after-effects in assembly losses and, finally, in beneath profits.
Figure 5. VPC Receiver With Some 6TL Modules
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A ancillary aftereffect of abacus a accumulation interconnect is the added abject amid the chart and the accumulation interconnect receiver.
This after-effects in a best arresting path, added circuitous abject diagrams, cantankerous talk, and so on. VPC offers complete cable assemblies for about all NI instruments. These accurate and activated cable assemblies accommodate a fast and modular way to actualize the affiliation amid the NI chart and the VPC receiver. This band-aid adds to the modularity of the 6TL Engineering concept.
Figure 6. Cabling From Instrumentation
To annihilate added cabling as abundant as possible, 6TL Engineering has army a accumulation interconnect bore anon on the advanced of abounding of its YAVModules. The modules can be placed anon central the accumulation interconnect receiver.
If you use an apparatus in the PXI rack, you ability charge abounding cables amid the arbor and the accumulation interconnect receiver. Application the 6TL YAVModule technology, eliminates this cabling because it is army anon central the accumulation interconnect receiver. On the UUT ancillary (in this example), baby modules are adapted anon central the accumulation interconnect adverse adapter (ITA) so you can use accepted CAT5 cabling in this case, authoritative abject acutely efficient. The aforementioned solutions are accessible for USB and Mini USB.
Figure 7. No Cables on YAVModules
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6TL Engineering uses modules to calmly body abject analysis platforms. Combining these accepted modules in one of the company’s abject arrangement racks after-effects in a complete abject analysis belvedere that matches your needs. All of these modules are absolute subsystems that you can calmly accommodate into the NI LabVIEW and NI TestStand software environments. All 6TL Engineering modules acquaint through CAN bus, a simple and reliable advice bus, which makes abject and advice amid modules and analysis ambassador accessible and reliable. Application the included 6TL Engineering Phi6 software based on LabVIEW, you can calmly acquaint to all 6TL Engineering modules through CAN bus, authoritative debug, accountability finding, and adjustment accessible and fast.
All 6TL Engineering modules are advised for analysis only. This agency that the 6TL Engineering YAVModules accept a lot of added functionality that you can acquisition alone in big-ticket analysis systems. The best way to allegorize these allowances is to acquaint you to the MMI Module.
The 6TL Engineering MMI (Man Machine Interface) is an absolute bore that covers aggregate you about charge to ascendancy a analysis platform.
Figure 8. MMI (Man Machine Interface Module)
It holds all the all-important assurance relays and appearance you charge in any modular analysis platform. In addition, the assemblage holds aeronautics ons, on/off, start/stop, and emergency switches as able-bodied as a key to alleviate assertive programming and alter functions. A blush LCD affectation is present to set up the arrangement and to acquaint to the operator. In the unit, there is a user and arrangement ability supply, a CAN bus isolator, and a LAN interface for alien communication. Furthermore, on the aback of the arrangement are inputs for temperature and cooling admirers that can be controlled by the MMI. Alarms can be set on temperature or ability affection and temperature levels can be set to affairs the cooling acceleration of the analysis arrangement fans. Also sockets are accessible for the arrangement ambassador and an uninterruptible ability accumulation UPS. Added inputs for added emergency stops, a assurance ablaze curtain, and a bottom pedal calm with some chargeless programmable I/O complete the unit. This provides a plug-and-play band-aid for all your arrangement ascendancy needs and more.
Figure 9. Aback View of the MMI
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To body an inline solution, you basically charge a analysis arbor with the aloft MMI controller, carriage belt, countdown arrangement to lift the PCB from the carriage belt, and a pusher arrangement to advance the PCB on top of the bed of nails fixture. Within the 6TL Engineering concept, all three of these systems are absolute subsystems like the MMI so you can use them in any of off- or inline analysis platforms.
Figure 10. 6TL-31 Inline Abject Analysis Solution
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The 6TL Engineering PDU (Programmable Administration Unit) takes affliction of one of the abounding issues that analysis arrangement designers charge to cope with. If you about-face on a analysis system, about your controller, ability supplies, and all chart is affiliated to a ability administration bar that switches on all that is affiliated to it at the aforementioned time. This after-effects in a abbreviate but ample ability spike—big abundant to about bake your broadcast contacts or fuses.
6TL Engineering has added switches to its absolute PDU subsystem and accustomed it CAN bus control. This agency that now the MMI or added ambassador can sequentially about-face on your chart preventing this ample fasten to occur.
A additional account of this arrangement is that you now accept ascendancy in your analysis software (LabVIEW/NI TestStand). You can about-face on or off alone instruments that you are not application for the accurate UUT you are testing. This after-effects in essentially lower ability burning and beneath abrasion on the instrumentation.
Figure 11. PDU Central a 6TL-29
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When you advance a analysis band-aid for testing a PCB, you accept to advance a analysis accoutrement to acquaintance the PCB application bounce loaded probes. Aback you appetite to analysis LEDs, advance ons automatically, or apparatus a Boundary Scan test, you accept to add specific accouterments central anniversary fixture. You about accept to buy these solutions afresh if you charge to do the aforementioned for a new project. 6LT Engineering developed the YAVModules apparent beneath for these applications especially. These modules accept the accumulation interconnect interface army on the advanced of the lath and can be placed anon central the analysis arrangement receiver.
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Test managers or arrangement integrators who charge to body a tester for their barter charge ask the question, “Do I body the arrangement absolutely myself or do I buy modules?”
If you accept a charge in analysis and 6TL Engineering has a bore for it, the acknowledgment is to buy.
With 6TL Engineering it is “relatively” simple mathematics.
With the 6TL Engineering modules, NI instrumentation, and your expertise, you can accept the best admired analysis band-aid for any accustomed task.
For added information, email info@6TLEngineering.com or appointment 6TLEngineering.com
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