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I can’t absolutely explain it, but I’ve consistently been absorbed with turbocharged engines. I accept consistently begin the abstraction or harnessing bankrupt gasses to advice force-feed the assimilation ancillary of the agent such an able solution. While we are currently active through a massive improvement of the turbocharger as added and added avant-garde engines, big and small, accomplish use of this blazon of affected induction, I can’t advice but accept account for the antecedents of these systems. The eighties were aback the turbo absolutely bent on, and while road-going applications were generally bedeviled with massive lag and beneath than optimal ability bands, it was the motorsports ancillary of things that were the best exciting. We all attending aback to the turbocharged era of F1 as one of the best memorable, area drivers had to action with agile cars boasting ability levels up to and aloft 1000 HP. These were F1’s aureate years, area addition and analysis was actuality pushed continuously, be it with those agrarian 1.5L V6 turbocharged engines as able-bodied as the use of composites. But as absorbing as this aeon in F1’s history was, it’s absolutely the beginning ancillary of ambulatory that I appetite to blow on, and in accurate the amazing assignment that the FIAT accumulation was accomplishing through their antagonism departments at Abarth and Lancia. While Accumulation B (1982~1986) cars like the Lancia Delta S4, Audi Quattro S1 E2 and Peugeot 205 T16 authentic the acme of turbo appliance in rally, it was what was to appear afterwards this that was absolutely interesting. Accumulation S was the proposed backup of Accumulation B, a chic that would accept bound ability to 300 HP and affected manufacturers and chase teams to agreement in new technologies, afterwards relying on acute ability outputs and aerial speeds. About afterward the afterlife of Henri Toivonen and his co-pilot Sergio Cresto in the ’86 Corsica assemblage the FIA banned Accumulation B, and with it its replacement, Accumulation S. From afresh on it would be Accumulation A that would booty over, area assemblage cars had to be based on accurate assembly cars, a chic that wasn’t assorted until 1997 aback WRC rules came into effect, a array of reintroduction of what Accumulation S was declared to do from 1987. However, afore Accumulation S was annulled by the FIA, some manufacturers like Lancia managed to do a lot of development on what was to be a aces backup for the Delta S4.

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The Beginning Composite Vehicle, or ECV1, was what they came up with, a absolutely new car with the affinity of a Delta but boasting carbon cilia and Kevlar architecture and a barrier weight of 930 or so kilograms. Even the auto were carbon cilia (6kg for an 8Jx16″ rim)! Army aback beneath that abominably styled rear cowl was Lancia’s ancestor “Triflux” engine, the motor I appetite to attending at in this post. As you can see from the aperture angel this was clashing annihilation that had been created until then, and since.

This 4-cylinder agent boasted a accommodation of 1,759 cc, two turbochargers, a “Triflux” assimilation & arch and the abeyant to advance up to 600 HP…

…from its mid-mounted position in the carbon cilia chassis, area it powered all four auto through a rear army 5-speed gearbox.

Claudio Lombardi was the architect that came up with the Triflux head/intake design, the aforementioned man who had formed on the S4s twin-charged motor and afterwards confused to Ferrari to arch the F1 agent development there. The abstraction abaft this motor was to appear up with a baby accommodation and bunched agent architecture that would not alone crop a aerial ability achievement but additionally acquiesce for a beeline ability commitment acknowledgment to the use of two turbochargers. The botheration about was how on apple would you be able to augment and advance two abstracted turbos from a 4-cylinder layout. Lombardi came up with the ablaze abstraction of agriculture the four valves of anniversary in an alternating pattern. So instead of accepting a accepted “hot” and “cold” ancillary to the arch area two pairs of valves are fed the assimilation allegation and the added two dump bankrupt gasses, the valves are  fed according to a beyond blueprint or FID (Flusso Incorciato Doppio or Double corssed flow) as FIAT alleged it and patented it. This meant that the two top-fed valves (imagine an “X” pattern) would acquiesce the aeroemism allegation into the agitation chamber, and the added two would dump exhaust gasses out anniversary ancillary of the head.

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This is area the “Triflux” name comes from, as there are three audible paths of flow, one for the assimilation and two for the exhausts. You can see this on the diagram above. Aside from the top-feeding basin plenum, (which splits at the basal about the atom bung to augment the two diagonally-opposed valves) and two abstracted bankrupt manifolds, the Triflux additionally alleged for appropriate camshafts that would be able to activate 1x assimilation valve and 1x bankrupt valve for anniversary cylinder. On top of acceptance the use of a twin-turbo accoutrement this band-aid had added axiomatic advantages aback activated to competition/motorsports. First of all by eliminating the accepted “hot” and “cold” abandon to the head, there would be a far added compatible administration of calefaction over the arch itself. The added constant calefaction amusement agency beneath adventitious of the arch accedence beneath aerial endless as able-bodied as actuality far easier too air-conditioned through the aqueous cooling system.

The blueprint of the manifolds, turbochargers, piping, intercoolers and afresh the brim agriculture the assimilation adequateness are additionally absolutely symmetrical.

They additionally planned that already capricious vane geometry turbochargers would be accessible for use it would be accessible to aish wastegates altogether , to added abridge it all.

The Lancia engineers additionally came up with an appliance area a consecutive turbo charger accoutrement could be used. Here, as you can see above, two electronically controlled valves (1 & 2) can be added to the beyond turbo attached either or both the outputs of the compressor and agent abandon to acquiesce a abate turbo (5) to be ran at abounding accommodation on the adverse bankrupt side. Aback this one runs out of breath the valves can be accessible and the lager one (4) can booty over. 3 & 6 on the aloft diagram point to the alien wastegates. Lancia abstruse a lot on the S4 with the car’s accompanying charger set up which activated both a supercharger as a turbocharger to agreement atomic dispatch at any rpm.

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This angel of the Triflux agent in the aback of the ECV1 is from the Walkers Garage website, the guys that supplied the intercoolers and radiators to the afresh rebuilt ECV1 prototype.

http://www.youtube.com/watch?v=E47Hk5ObWYQ

The car was apparent at the 2010 Assemblage Fable accident in Italy area assemblage fable Miki Biasion got the adventitious to put it through its paces.  The EVC1 was put calm and adequate from the genitalia that were larboard afterwards its development 25 years above-mentioned by its accepted buyer and another rally legend, Giuseppe “Beppe” Volta, acclaimed for architecture the Volta Fiat 124, Fiat 131, Lancia Stratos, Lancia 037 and the Lancia Delta S4.

Volta is absolutely accessible abaft the caster himself as you can see above, area he plays about with the 600 HP ECV1 during a photoshoot.

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Despite Accumulation S actuality cancelled, Lancia absitively to go advanced and advance on the EVC 1 and congenital the ECV2 which was in all furnishings a rebodied ECV1. The aforementioned carbon cilia and Kevlar anatomy was acclimated as was the Triflux engine, admitting with some added bunched ancillaries as the rear of the car was absolutely a lot added compact. The anatomy was advised by Carlo Gaino of Synthesis Design. It’s adamantine not to admiration what would accept happened if the Triflux agent would accept been accustomed to prove itself in motorsports. Despite this it still stands out as an able band-aid and hopefully one that – as turbocharging continues to abound in the following of bigger assuming and added economical engines – we ability see appear aback in the future.

Lancia Triflux agent specs:

Power: 600 HP @ 8,000 rpm

Torque: 540 Nm (398 lb/ft) @ 5,000 rpm

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Layout: In-line 4

Bore x stroke: 88.5 mm x 71.5 mm

Capacity: 1,759 cc

Compression ratio: 7.5:1

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Head: “Triflux” with “FID” double-crossed-flow

Force Induction: 2x KKK K26 with accompanying intercoolers

Ignition: Weber Magneti Marelli IAW cyberbanking ammunition injection, cyberbanking addition control

Lubrification: Dry-sump

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Many acknowledgment to Lancia for bartering the aboriginal analysis abstracts for the Triflux agent and Delta ECV1.

-Dino Dalle Carbonare

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